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Steel structure and boiler of the Heilbronn biomass heating plant during assembly
REFERENCESGermany / 2023Completed

Heilbronn Germany

Biomass heating plant with combined water-tube/fire-tube boiler

Explore the plantTechnical data
GermanyProject year 2023Commissioning 2023

A chemical company in Heilbronn generates its process steam with its own Kablitz biomass heating plant fired with waste wood and forest residues.

7.3 MW

Thermal input

12 t/h, slightly superheated

Steam output

Challenge

The company's own chemical production needed process steam from biomass – permitted under the 44th BImSchV and with a defined fuel made of waste wood of categories A I and A II.

3D model of the Heilbronn biomass heating plant with fuel conveying and boiler
3D model from the Kablitz project description

Solution

The processed fuel is delivered by truck to a storage hall and transported to the firing system via a walking floor and chain trough conveyors; separators for oversized pieces and non-ferrous metals ensure a defined fuel. A 7.3 MW reciprocating grate firing supplies a combined water-tube/fire-tube boiler for 12 t/h of slightly superheated steam. An outdoor electrostatic precipitator removes dust from the flue gases.

Result

Since September 2023, the plant has supplied steam at 25 bar and 230 °C for production. The boiler efficiency is 90.5%.

Technology

Technology

Heilbronn, Germany

Fuel
Waste wood A I–A II, forest residues
Firing system
Reciprocating grate
Thermal input
7.3 MW
Steam output
12 t/h, slightly superheated
Live steam
25 bar (a) / 230 °C
Feed water temperature
105 °C
Boiler efficiency
90.5 %
Calorific value range
8.63–15.0 MJ/kg
Flue gas cleaning
Electrostatic precipitator
Permit
44. BImSchV
Commissioning
September 2023
Kablitz · Since 1901

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