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Boiler house of the ORC CHP plant in Aschaffenburg
REFERENCESGermany / 2010Completed

Aschaffenburg Germany

ORC CHP plant with thermal oil heater

Explore the plantTechnical data
GermanyProject year 2010Commissioning 2010

An ORC CHP plant generates electricity, district heating and heat for drying in a pellet plant from untreated forest wood chips.

11.75 MW

Thermal input, reciprocating grate

9.4 MW

Thermal oil output

1.775 MW

Electrical output ORC (net)

Challenge

Forest wood chips and landscape maintenance material were to be turned into electricity for the grid, district heating for Aschaffenburg and heat for particle drying in a pellet plant.

Solution

A reciprocating grate with a thermal input of 11.75 MW heats a three-pass thermal oil heater with two economisers. The thermal oil at 315 °C drives an ORC module; the combustion air is preheated to 120 °C via a flue gas/air heat exchanger. A multicyclone and an electrostatic precipitator clean the flue gases.

Result

Since the end of 2010, the ORC module has generated 1.775 MW of electricity (net) and 7.85 MW of hot water. In heat-led operation, the plant achieves an overall efficiency of more than 84%.

Technology

Technology

Aschaffenburg, Germany

Fuel
Forest wood chips, landscape maintenance material
Thermal input, reciprocating grate
11.75 MW
Thermal oil output
9.4 MW
Thermal oil flow / return
315 / 250 °C
Electrical output ORC (net)
1.775 MW
Hot water output
7.85 MW
Calorific value range
1.73–3.53 kWh/kg
Flue gas cleaning
Multicyclone, electrostatic precipitator
Commissioning
End of 2010
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